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Automatic Vertical Broaching machine

Name: Automatic Vertical Broaching machine
Brand: BALAJI HYDRO-TECH
Price: 1151000.0 INR
Availability: InStock

Price 1151000.0 INR/ Piece

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MOQ : 1 Piece

Automatic Vertical Broaching machine Specification

Frame Type
Heavy Duty Welded Structure

Machine Type
Vertical Automatic

Production Capacity
30-40 Pieces/hr

Power Rating
10 HP

Motor Power
7.5 kW

Model No
VBM-25A

Operating Temperature
5C-40C

Cooling System
Integrated Coolant Tank with Circulation Pump

Noise Level
<78 dB

Accuracy
0.02 mm

Lubricating System
Centralized Automatic Lubrication

Connectivity Options
Basic (No IoT/Network)

Frequency
50 Hz

Drive
Hydraulic

Voltage
380 V

Features
Automatic Tool Return, Safety Interlock, Adjustable Stroke, Emergency Stop, Robust Steel Frame

Product Type
Automatic Vertical Broaching Machine

Technology
Hydraulic Broaching

Power Source
Electric

Operating Type
Automatic

Power
7.5 kW

Pressure
15-25 Tons (Adjustable)

Surface Treatment
Powder Coated

Dimension (L*W*H)
2100 x 1200 x 2400 mm

Weight (kg)
1800 Kg

Color
Industrial Blue & Grey

Usage & Applications
Internal and External Keyway Broaching, Spline Broaching, Surface Broaching

Broaching Cycle Time
50 seconds (average)

Oil Tank Capacity
140 Liters

Max Pulling Force
25 Tons

Table Height from Floor
850 mm

Ram Travel
800 mm

Operator Interface
Digital Touch Panel with Status Indicators

Electrical Safety
CE/IEC Standard Compliant

Safety Features
Overload Protection, Two-Hand Operation

Painting/Coating
Resistant to Corrosion and Wear

Floor Space Required
2.8 sq.m

Maintenance Access
Fully Accessible Panels for Fast Service

Tool Fixture Type
Quick Change Adapter

Main Frame Material
High-Strength Alloy Steel

Max Workpiece Height
700 mm

Stroke Length
800 mm

Broach Tool Shank Size
32 mm

About Automatic Vertical Broaching machine

Operating Features:

Internal Broaching.
Vertical - Pull Type Working.
Keyway, Double Keyway, Spline, Serration, Square, Hex, etc.
SS, MS, Cast Iron, Carbon Steel, Brass, Aluminiu, etc.
Automatic Pull Broach Holder and Upper Henging Holder.
Best Suitable for Medium and Big Size Components.
Suitable for High Production Capacity.
Hydraulic Auto Retrieval System.
Touch Free Cutter Broaching Operation.
Auto Brushing on Cutter.

Features:

Extra Items:

Precision and Productivity Combined

The VBM-25A delivers outstanding accuracy of up to 0.02 mm, supporting both high-speed and high-volume broaching operations. Its vertical automatic design and PLC control panel streamline production while reducing operator effort and retention time, making it ideal for industrial environments seeking both quantity and consistency.

Robust and Safe Industrial Design

Built with a heavy-duty welded, high-strength alloy steel frame, this machine is engineered for long-term performance and durability. Advanced safety features such as overload protection, two-hand operation controls, and emergency stop ensure maximum operator safety during use. Resistant powder-coated surfaces defend against corrosion and industrial wear.

Ease of Use and Maintenance

Operators benefit from a modern digital touch panel with intuitive status indicators and fully accessible service panels. The quick-change adapter for broach tools reduces downtime, while centralized automatic lubrication and an integrated coolant tank help keep maintenance low and operations smooth.

FAQ's of Automatic Vertical Broaching machine:

Q: How does the automatic vertical broaching machine ensure operator safety during use?

A: This machine incorporates multiple safety features including overload protection, two-hand operation controls, emergency stop button, and a safety interlock system. These work together to prevent accidental start-up and ensure the operator is always in control during broaching operations.

Q: What types of broaching processes can be performed with the VBM-25A model?

A: The VBM-25A is versatile, capable of performing internal and external keyway broaching, spline broaching, and surface broaching. Its quick-change adapter system allows fast transition between different tools to handle diverse applications efficiently.

Q: When should the broach tool shank of 32 mm be used?

A: A 32 mm broach tool shank provides optimum stability and strength for medium to heavy-duty broaching tasks. It is recommended for jobs requiring accurate and repeatable cuts, particularly when processing workpieces up to the machine's maximum height of 700 mm.

Q: Where is this broaching machine suitable for installation?

A: With its compact floor space requirement of only 2.8 sq.m and industrial blue & grey design, the machine is well-suited for manufacturing floors in automotive, machinery, and general engineering industries. Its design allows easy integration into both new and existing production lines.

Q: What is the process for changing broach tools on this machine?

A: The VBM-25A features a quick-change adapter, allowing operators to swiftly change broaching tools. Simply disengage the current broach and secure the new tool in place with minimal tools required, reducing downtime and boosting overall productivity.

Q: How does the integrated cooling and lubrication system benefit the broaching operation?

A: The centralized automatic lubrication and integrated coolant tank with circulation pump work together to keep broach tools and the work area optimally cooled and lubricated. This extends tool life, ensures smoother cutting, and helps maintain high-precision results while reducing the maintenance burden.

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